6ES5420-4UA14
6ES5420-4UA14
6ES5420-4UA14
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一个批量控制系统需要具备多种功能和接口,例如,批量控制系统需要与控制设备进行通信,需要为生产操作人员提供监视批量生产过程的画面接口,为工艺工程师提供配方生成器,还要有数据库以记录生产过程的完整信息,供事后分析。
鉴于上述ACR极其复杂的生产工艺,山东某知名高分子材料公司在工厂中引入了符合S88标准的UWinBatch软件作为批次控制及自控解决方案。
配方管理界面如图3所示,在这里可以添加所需的产品配方,主要涉及四种操作:
创建一个批次,用来决策主要的生产活动,如生产某种规格的ACR产品,批次是工艺控制结构中的最高层次,它由单元工艺和/或操作和/或阶段来完成它的任务;
完成单元装置的定义,单元装置工艺用来定义发生在一个装置单元内的一组相关操作,如聚合反应釜就是一个单元工艺。一个工艺普遍有多个单元工艺分别在各自的单元内同时执行;
添加操作,操作是生产程序中的一个步骤,通过点击界面中的“+”可添加步骤,如投料、控料、升温、保温、排水、待反等就是一些常见的操作步骤;
添加阶段,一组有序的阶段组成一个步骤,同样可通过点击界面中的“+”可添加阶段,阶段是一个次处理任务。阶段的执行结果可能是对基本控制的命令、对其它阶段的命令以及/或者数据集,如手动、等待、脚本、设备、跳转等;
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