FBM206
FBM206
FBM206
FBM206
4 操作与调试
(1) 机械设计时,需要满足:
·(主)变频器频率工作在60Hz时,切刀与封刀来回往复运动达140次/分钟;
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·在满足伺服电机的实际连续运行转速要小于或等于其额定转速及其它特性的要求下,伺服机构的传动比及出料辊的外径的合理设计是满足工艺要求的关键。
(2) 伺服传动机构采用同步带传动,伺服编码器脉冲数为2500P/R,故其本身误差远远小于0.5mm,引起定位误差较大的真正原因是由于伺服电机起停不够平滑,或者由于送料端的送料速度小于出料辊的出料速度,造成出料辊与塑料薄膜之间的相对滑动;故需要根据伺服电机的起停速度调整合适的加减速时间,调整送料变频器频率使其送料速度要大于出料辊的出料速度,调整结果要以出料辊与塑料薄膜之间不发生相对滑动为准。
(3) 温控器的设定温度一般设定在200℃左右,根据主电机的转速高低适当微调温控器的设定温度(以胶袋封口处结实耐拉为合格的标准)。需注意当主电机转速较快时,封刀上下往复运动快,封口时间短,若封刀温度偏低,会导致胶袋封口处不牢;当主电机转速较低时,封口时间长,若封刀温度偏高,会导致胶袋封口处烫穿。
(4) PLC程序根据伺服机构的机械传动比、伺服驱动器的电子齿轮比、伺服电机编码器的线数以及出料辊的周长,可计算出伺服驱动器接收一定数量的脉冲时,伺服电机就驱动出料辊转动带出一定长度的胶袋,如此即可实现定长控制。
(5) 色标封切时,PLC若在设定批量内检测不到时色标累计达到设定的保护值,需停止电机运转,并提示报警。
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