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1. 由于用户变桨转轴上没有位置安装,故推荐安装于电机减速齿轮轴上,大约旋转5圈。要求多圈测量。
2. 选用GAX60R13/12E10LA 值多圈编码器,无停电、干扰影响,保证可靠性。
《联系人;欧先生》
《座机:0592-5709825》
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《 :2479261344》
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3. 输出信号选用了智能型的4—20mA 形式,提供一个Easypro 智能化设定界面(如图),可设定4mA 对应小于零度的负偏角,20mA 对应5 圈,信号连接、开发方便。
4. 由于该编码器附有外部置零线,零位可智能化设定(置零为0 度角,4mA 对应为小于零度的负偏角),编码器安装好后,在零度角外部置零方便,便于调试。
5. 由于部分引进美国捷安浦技术,已在国内生产,交货期短,价格低(仅相当于国外进口值编码器价格的50%~60%)。
该项目中,用户选用了我们推荐的值多圈编码器,由于是用户熟悉的4—20mA输出形式,用户控制器的可选面大大扩大,最后用户选择了自己开发控制器,开发成本及控制器成本下来。用户从提供编码器样品仅2 周就完成反馈控制部分,并最终完成了自主创新技术,目前装有此编码器的多台风力发电机组已出口到了印尼。
该方案中,我们把我们推荐的方案与进口的发电机组上的编码器进行了对比:
1.大家都选用了值多圈编码器。
2.进口编码器选用的是SSI 输出的信号,连接的是进口的带有SSI 接口的专用控制器;其实我们也有SSI 的编码器,但考虑到用户的方便性,我们的方案是选用了用户熟悉的4—20mA 信号,用户自主开发控制器,完成自主创新。
3.进口编码器选用的是8192 线X4096 圈的输出,信号数据冗长;我们选用的是根据用户量程范围的负偏角~5 圈,数据处理方便、准确。
4.进口编码器的置零位是在编码器的外壳后部有个手动按钮,按下即为0,但再往后退就是数据最大值8192x4095,在零位实际上可能会发生数据最大~最小值的跳变,该置零在此并不实用;我们的方案是工作范围在小于零度的负偏角~5 圈,零位在0 度,安装后,在零度角置零很方便,且不会发生数据跳变,同时,我们的置零位是一个线缆(对高电平),既可以手动设定,也可以连接控制器设定。
5.我们的编码器价格仅为进口的50%,更为重要的是用户开发成本、控制器成本、调试成本都下来了,不仅完成了自主创新开发,也大大降低了成本。
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