FBM217
FBM217
FBM217
FBM217
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通过直接上下电控制30KW送料电机带动几组整形辊将钢筋送入矫直部分矫直后，送入剪切部分进行定尺切断；切断部分保持原有7.5KW普通异步电机，连接减速比11的减速机，带动分矩箱和盘刀进行切断。
由于时光IMS伺服控制器具有加减速控制和位置控制功能，所以只要能保证切刀在同一位置启动，通过良好的加减速控制功能，保持每一次接到撞块上接近开关给出剪切信号后刀盘从启动到停止的动作时间一致，就能在送料速度稳定的情况下获得较好的剪切精度。同时配于IMS伺服控制器独有的Qmcl语言进行软件编程，可方便、灵活的实现以上功能。
（2）改造效果
以剪切F12mm的带肋钢筋剪切效果为例。
·剪切精度：20～30毫米（改造前精度为500～700毫米）；
·最快送料速度：1.4～1.6 米／分；
·电机温度明显下降，机械冲击减小；
·提高了加工质量、加工效率。
（3）项目改造分析
·剪切精度、送料速度有所提高，但仍存在提高空间。原因在于：
①采取“电机＋减速机＋分矩箱＋刀盘”的机械结构，造成剪切部分惯量很大，电机速度调整范围较大，再加上减速机传动，在动作反应时间上性能较差。
②普通异步电机性能较差，加减速能力不足；直接上下电控制的30KW送料电机送料速度波动较大。
·通过撞块上接近开关给出剪切信号的方式，由于接触位置不同会带来一定误差，而其改变钢筋长度十分不方便。
阶段二：升级控制方式——码盘测长发出剪切信号
在第一阶段改造基础上，在矫正辊后外加测长辊，测长棍后端连接编码器，测长棍随钢筋旋转发出长度脉冲，当到达设定脉冲数（长度）后，采用第一阶段相同的方式进行剪切。测长棍安装如图2所示。
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